Hi everyone
The following 2 posts and video are for the operating rear ramp.
It was not easy but i managed to make it work.
This is the assembled JJRJ winch, i will call it version 1. The drum for the cable is quite big and the gearbox is running pretty fast. It needed to be modified. While doing some tests when plugged to CN3 (turret rotation port) on the TK 7.1, i determined it was running too fast even at the lowest speed. I almost discarded the option but decided to explore further as there are limited other options.

- 1/16 RC M-113A1 ACAV - Converting the Takom/Andy's HHQ kit to RC
- 1.jpg (1.21 MiB) Viewed 978 times
My first attempt was to make the cable run under the floor. At first, it was promising but i determined there were too much resistance on the cable. Going down to the floor, running thought torsion bars, then up at the rear and then a 90 degree towards the rear was too much. Although the winch had no issue pulling the cable to raise the ramp, it's everything else around it that was squeeking, bending and potentially cracking. Because the tread plate floor part needs to be glued to the bottom of the hull, any issue with the cable (breaking or otherwise) makes maintenance and repair impossible. I therefore selected to run the cable under the seats instead in order to keep things strait and simple.

- 1/16 RC M-113A1 ACAV - Converting the Takom/Andy's HHQ kit to RC
- 2.jpg (1.41 MiB) Viewed 978 times
The apparatus that holds the cable at the rear is quite light and needs to be protected.

- 1/16 RC M-113A1 ACAV - Converting the Takom/Andy's HHQ kit to RC
- 4.jpg (1.48 MiB) Viewed 978 times
I replaced the static pulley by a working one make of brass bolt, washers and tubing. This is the setup designed when the cable came up from under the floor. There was not enough room to do much else that give the hole an angle and avoid sharp corners. In a future M113 where i can design such solution from the start, i will relook at the "under the floor" option, but with a strait channel to the rear of the vehicle without obstacles, likely involving a small brass tube to protect the cable, and also look at different types of cables and pulleys available on the market.

- 1/16 RC M-113A1 ACAV - Converting the Takom/Andy's HHQ kit to RC
- 3a.jpg (1.17 MiB) Viewed 978 times
On the ramp inner face, the plastic fins where the cable needs to be attached has to be replaced by a solid hook.

- 1/16 RC M-113A1 ACAV - Converting the Takom/Andy's HHQ kit to RC
- 5.jpg (1.79 MiB) Viewed 978 times
A Krupner brass hook was inserted at the same location. The hole needed to be enlarged a bit because of the thickness of the cable used.

- 1/16 RC M-113A1 ACAV - Converting the Takom/Andy's HHQ kit to RC
- 6.jpg (2.24 MiB) Viewed 978 times
A washer and epoxy glue was used under the ramp top plate to firmly attach the hook, spreading around the tension on the hook.

- 1/16 RC M-113A1 ACAV - Converting the Takom/Andy's HHQ kit to RC
- 7.jpg (1.08 MiB) Viewed 978 times
In order for the gravity to bring down the ramp on its own, it must have absolutely no resistance from the hinges. The fake bolts and plastic pins inside the hinges were replaced by very loose brass M1.4 bolts. If there is any friction in the hinge, the ramp won't come down on its own. You will release the cable and the ramp will stick in the upright position, trust me on that.

- 1/16 RC M-113A1 ACAV - Converting the Takom/Andy's HHQ kit to RC
- 8.jpg (892.96 KiB) Viewed 978 times
This is version 2 of the winch. Notice the smaller drum made in brass tube that makes the winch reel in the cable much slower, and that 2 of the 6 round beams holding the casing together have been cut. The winch would not fit the allocated space at the front without removing them. 4 out of 6 is solid enough for the purpose.

- 1/16 RC M-113A1 ACAV - Converting the Takom/Andy's HHQ kit to RC
- 9.jpg (1.57 MiB) Viewed 978 times
And this is V3 of the winch. After finding out that V2 was still reeling in the cable too fast, i made an extension with the smallest tube that could be technically used. This version was satisfactory. The brass tubes are epoxy glued to the main shaft. This mod was a last ditch effort, a one way ticket.

- 1/16 RC M-113A1 ACAV - Converting the Takom/Andy's HHQ kit to RC
- 10.jpg (1.24 MiB) Viewed 978 times
Continuing on following post