The plywood sheets have turned up from the laser cutters, nice job as ever. Only issue is the ply was bent and I have had to leave it to flatten back out. Well I say leave it... actually I left two sheets to flatten as I couldn't resist making a sponson up.

There was as I expected a few faults. Bound to happen with all the redesigns and all the hassle I had getting my ancient TurboCad to produce DXF files without moving parts randomly around. The main thing is it went together, even with bendy ply parts.
Even my little 5mm gaps in the cut lines worked and all the parts stayed put in the sheet. A quick cut with a stanley both sides of the ply and the parts were free.
The bendy roof and floor are a bit annoying, but should be better on the next one I did let flatten out. Once metal is added to the sponsons the roof and floor should be fine.
Now I have a sponson in my hand I can work out how how to hold them in place. Thinking maybe four spring loaded toggle latches at the moment.
Helen x