Cutting Brass Sheet
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- Jake79
- Warrant Officer 2nd Class
- Posts: 1058
- Joined: Mon Aug 11, 2014 9:10 pm
- Location: Essex,Colchester, UK
Cutting Brass Sheet
Hi Guy's
Apart from using tin snips, are there any other good tools out there for cutting thin brass sheet. The sheet tends to curl up when cutting with snips..
Cheers
Jake
Apart from using tin snips, are there any other good tools out there for cutting thin brass sheet. The sheet tends to curl up when cutting with snips..
Cheers
Jake
Tamiya: 2 King Tigers
H/L,Taigen :Initial Tiger 1, Panzer III, Kv 2, Panther G, Bulldog, Leo 2A6
H/L,Taigen :Initial Tiger 1, Panzer III, Kv 2, Panther G, Bulldog, Leo 2A6
Re: Cutting Brass Sheet
I have found that thin sheet can be scored much like styrene and bent back and forth using a straight edge of PE folding tool until it breaks. Thicker sheet, either snips and then straightened out the curl or a bandsaw, scroll saw, hacksaw or coping saw, I have used them all.
Barry
Barry
"Details make perfection, and perfection is not a detail."
Leonardo Da Vinci
Leonardo Da Vinci
- Jake79
- Warrant Officer 2nd Class
- Posts: 1058
- Joined: Mon Aug 11, 2014 9:10 pm
- Location: Essex,Colchester, UK
Re: Cutting Brass Sheet
Hi Barry, the method you mention is probably the best way to go, I have a PE bending tool on order. A friend of mine mentioned using a piercing saw to cut the brass. I wanted to have a go at making some engine armour for my K/T quite simple really, so using the scores and bend method should do the trick for this jobby. Cheers jake
Tamiya: 2 King Tigers
H/L,Taigen :Initial Tiger 1, Panzer III, Kv 2, Panther G, Bulldog, Leo 2A6
H/L,Taigen :Initial Tiger 1, Panzer III, Kv 2, Panther G, Bulldog, Leo 2A6
- jarndice
- Colonel
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- Joined: Mon Sep 03, 2012 11:27 am
- Location: the mountains of hertfordshire
Re: Cutting Brass Sheet
Hi Jake, In my opinion PE Bending tools are worse than useless,
I gave up on mine a long time ago and now I rely on my "TAMIYA Bending Pliars" Brilliant and easy to use,
Shaun.
I gave up on mine a long time ago and now I rely on my "TAMIYA Bending Pliars" Brilliant and easy to use,
Shaun.
I think I am about to upset someone 

- PainlessWolf
- Lieutenant-Colonel
- Posts: 7675
- Joined: Sun Feb 26, 2012 9:09 pm
- Location: Southern Colorado Rocky Mountains
Re: Cutting Brass Sheet
Good morning,
I'm with Jarndice on this. I did all of the PE for Mikes Tiger with a pair of Tamiya Bending Pliers. I liked them so much that I sprang for a Diamond File and Brass Cutting Scissors from Tamiya as well. They work wonderfully.
regards,
Painless
I'm with Jarndice on this. I did all of the PE for Mikes Tiger with a pair of Tamiya Bending Pliers. I liked them so much that I sprang for a Diamond File and Brass Cutting Scissors from Tamiya as well. They work wonderfully.
regards,
Painless
...Here for the Dawn...
- SgtMalarky
- Lance Corporal
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- Joined: Fri Dec 30, 2016 4:41 pm
- Location: Sunny Gloucestershire
Re: Cutting Brass Sheet
When making my Tiger 1 exhaust shrouds I ended up scoring and bending until it snapped. Brass work hardens and then becomes brittle so it snaps off without too much distortion.
Question: "how many tanks does one person need?"
Answer: "one more than they already have"
Answer: "one more than they already have"
Re: Cutting Brass Sheet
And if used properly a folding tool will eliminate the distortion!SgtMalarky wrote:When making my Tiger 1 exhaust shrouds I ended up scoring and bending until it snapped. Brass work hardens and then becomes brittle so it snaps off without too much distortion.
Folding pliers are very handy for smaller pieces but long straight bends are best accomplished using a folding tool, IMHO.
Barry
"Details make perfection, and perfection is not a detail."
Leonardo Da Vinci
Leonardo Da Vinci
- dgsselkirk
- Warrant Officer 1st Class
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- Location: Kitchener, Ontario, Canada
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Re: Cutting Brass Sheet
What Barry said...
For thin brass, a steel ruler and scalpel and gently etch the first line and then progressively more force to cut through. Seems to prevent a lot of roll up. If you do get some roll up that is where the bend tool comes in handy too. Put it in curl down, screw down the tool and it will flatten it nicely. For thicker pieces I actually use a cut wheel and slowly cut along mark. You get very little roll up and if you do repeat step previous...
For thin brass, a steel ruler and scalpel and gently etch the first line and then progressively more force to cut through. Seems to prevent a lot of roll up. If you do get some roll up that is where the bend tool comes in handy too. Put it in curl down, screw down the tool and it will flatten it nicely. For thicker pieces I actually use a cut wheel and slowly cut along mark. You get very little roll up and if you do repeat step previous...
"There are things in Russia which are not as they seem..."
Georgy Konstantinovich Zhukov
Georgy Konstantinovich Zhukov
Re: Cutting Brass Sheet
Super helpful post, thank you! My brass work has been less than ideal and I now have some proper tools in route.
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- Jake79
- Warrant Officer 2nd Class
- Posts: 1058
- Joined: Mon Aug 11, 2014 9:10 pm
- Location: Essex,Colchester, UK
Re: Cutting Brass Sheet
Thanks chaps great tips 

Tamiya: 2 King Tigers
H/L,Taigen :Initial Tiger 1, Panzer III, Kv 2, Panther G, Bulldog, Leo 2A6
H/L,Taigen :Initial Tiger 1, Panzer III, Kv 2, Panther G, Bulldog, Leo 2A6