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Re: M1A1HA, 7/31 Update, More "Devilish" details.

Posted: Wed Aug 01, 2018 6:10 pm
by BarryC
Thanks guys!

Sometimes it does feel a little crazy. :crazy:

Barry

Re: M1A1HA, 7/31 Update, More "Devilish" details.

Posted: Sun Aug 26, 2018 10:21 pm
by BarryC
Hi Folks,

After 2 weeks of trying to get back into the swing I think I’m back at it. I’ve moved my focus back to the engine deck. There are still lots of small details to add. So, I started by “planting” bolts on the NBC panels then on to the bolts securing the main engine access cover. I also drilled locations for other but have not “planted” them yet. I am using Master Club gray resin Bolts with and without Washers.

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There are several “L” shaped angles that are used to secure a rubber “wiper” to the rear deck beneath the turret. I used brass angle, bar stock and more of the latex material from “Kinky Engineering”. Once I got them made I placed the turret base on to see how it all looked. Well it did not look that great, too large a gap between the turret and the hull. I had noted it earlier but thought I could live with it but NO!

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So, I’ve spent the last two days lowering the turret. I figured it needed to come down about .100” but that would place the turret gear ring into contact with the sponson extensions on the lower hull. After much thought I decided I could lower it .080” and get a much-improved look and still have .020/.030” clearance on the moving parts inside the tank.

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Lowering the turret required removing the turret mount ring/hole from the upper hull. Then reattaching it .080” lower. This took quite a while as I need to remove it without losing too much material from the saw cut. I replaced the lost diameter by gluing .015” styrene strip to the cut edge. I attached a .060” mounting flange cut to the inside face of the hull giving me a structurally sound mounting surface to reattach the turret ring. I reattached the turret ring using 0-80 nylon screws. I may epoxy it as well once I am happy with the fit and function. All this necessitated removing corresponding material from the lower turret piece circular flange, ring gear mounting posts and the ring gear circular flange. This was needed to create the proper spacing between the ring gear and the lower turret. A lot of work but it turned out good and the turret to hull space looks much better.

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I have also installed the Handles and Locking tabs for the storage bin on the right side of the hull. I used Schumo handles from ETO Armor, they look great. The challenge was the hinges for the cover as they do not actually hinge. Due to the close fit of the turret the cover there is no room for the cover to hinge open and allow access to the storage area no matter the positioning of the turret. The cover has tabs of sorts that fits into the “U” channel which secures the cover on the inside. It’s a removable cover as opposed to a hinged cover.

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TTFN
Barry

Re: M1A1HA, 9/14 Update, Handles, Hinge Pins and Bolts

Posted: Fri Sep 14, 2018 3:40 pm
by BarryC
Time for another update.

Details, details, and more details. I have been working to complete all the detail work on the rear deck of the upper hull. I remember Herman saying one of the modelers here said that the Abrams was “festoon” with handles and that’s a fact. There are 16 handles 14 of which must be hand formed from brass rod/wire.

Handles:
5 of the handles are .028” brass rod. 5 of them have two #80-.0145” holes drilled through them for retainer drive pins. Those 5 also have two .12mm washers and a small spring formed from .012” brass wire. These act both as handles and locks for access doors/panels.

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9 are formed from the same .028” rod and are mounted with a .125” length of aluminum tube epoxied to the deck. 8 are for lifting access doors/panels and 1 is the forward hoisting point for removing the large access cover for engine removal/replacement.

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The remaining two are the handle/locks for the storage box and are made by Schumo for the M26 Pershing.

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Hinge Pins:
There are 19 hinge pins made from .020” brass rivets with a .12mm head filed flat. 17 have a #80-.0145” hole drilled through each for cotter keys. Cotter Keys are made from .006” brass wire, oh yes they are great fun to make!

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The remaining two are Ball Lock (PIP) pins which can be quickly removed by hand.

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Hold Down Arms:
Each of the 8 hold down arms has a Hex Head Pivot Bolt. I made these by taking a .07mm brass bolt and rounding the head. I still must drill a small hole in the head to simulate the hex key opening.

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Hold Down Bolts:
There are 22 bolts that secure the FOD/Debris Air Intake Screens. Thankfully they are straight forward brass bolts with washers. The are 25 bolts that secure the NBC access panels as well as another 56 that for various other access panels ranging from .05mm to 1.6mm. These are all Master Club resin casting with and without washers.

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Fueling Cover Lock Handle Retainers:
Each of the lock handles has a securing mount with a spring tension retainer that secures the handle in the locked position. I fabricated them from brass bar and thin brass shim stock. Each is mounted with two .08mm brass bolts. The shim stock is formed in such a way as to have enough spring tension to keep the handle in the locked position. They are two more to be made for the forward fueling covers.

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Over Pressurization Vent:
I formed this using .125” brass tubing. I clamped and soldered one end closed then shaped it as seen. I took a thing piece of .125” shrink tubing cut to approx. .060” to form the lip of the rubber end cap where it is secured with a KA Models, 1/12-1/20 scale, automotive hose clamp.

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Next up:
I started moving forward along the hull and decided it was time to tackle the retainer pins used on the mounting pins for the skirt panels. Here’s a first look at a couple I’ve made using a brass bolt file to a rectangular shape with #76-.020” holes drilled approx. .020” deep into each “short” side to accept a .0625” ID retainer ring formed from .016” piano wire.

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TAFN
Barry

Re: M1A1HA, 9/14 Update, Handles, Hinge Pins and Bolts

Posted: Fri Sep 14, 2018 6:53 pm
by Soeren
Ok, the hoseclamp was a premade scale model piece?

Re: M1A1HA, 9/14 Update, Handles, Hinge Pins and Bolts

Posted: Fri Sep 14, 2018 7:36 pm
by BarryC
Soeren wrote:Ok, the hoseclamp was a premade scale model piece?
Yes as described, it is by KA Models. I did rework the fastener used for tightening with a piece of brass tubing and a brass bolt.

Barry

Re: M1A1HA, 9/14 Update, Handles, Hinge Pins and Bolts

Posted: Fri Sep 14, 2018 8:40 pm
by Soeren
Those are some fantastic details added. Great you have these pictures, as most of this will be less obvious when you eventually get around to paint this.

Re: M1A1HA, 9/14 Update, Handles, Hinge Pins and Bolts

Posted: Sat Sep 15, 2018 7:58 am
by Model Builder 4
The level of detail is just outstanding Barry, this piece will surely end up in a military museum :thumbup:

Cheers, Lee.

Re: M1A1HA, 9/14 Update, Handles, Hinge Pins and Bolts

Posted: Sat Sep 15, 2018 8:11 am
by square4
Can't add anything to whats already been said, its just superb work. :clap:

Re: M1A1HA, 9/14 Update, Handles, Hinge Pins and Bolts

Posted: Sun Sep 16, 2018 1:27 am
by BarryC
Thanks guys! :D

With most task figured out I hope to finish up the upper hull over the next week or so. The one task I still have to work out is the Headlight Brush Guards but I've got a good idea, I :think: ?

Cheers,
Barry

Re: M1A1HA, 9/14 Update, Handles, Hinge Pins and Bolts

Posted: Sun Sep 16, 2018 12:03 pm
by BarryC
Son of a gun-ner wrote:Barry seems to find more and more to detail the closer he gets to painting, I'm sure he's using delay tactics ;)
Oops you've caught me Mick, I guess the jig is up. :O

Barry