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Re: The 3D Printer Thread

Posted: Fri Jul 31, 2020 1:33 am
by B_Man
After a while sitting unloved I have dusted off my Aldi 3D printer and dialed it back in for a few projects I have in mind, one of which is servo elevation for my T55. Before I go down the rabbit hole of designing them with CAD does anyone on here have .STL files for elevation gears? I'm looking for something similar to the Clark system.

Re: The 3D Printer Thread

Posted: Fri Jul 31, 2020 2:31 am
by midlife306
This might just do the trick


https://www.thingiverse.com/thing:2103220


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Re: The 3D Printer Thread

Posted: Fri Jul 31, 2020 5:50 am
by B_Man
Thanks, I have considered that option but I'm hoping to avoid push rods and use a smoother geared system. The Clark unit uses a small gear on the servo which meshes with a larger gear section connected to the barrel unit.
Image

Image

In theory it looks pretty simple but for a CAD numpty like me gears are a bit of a challenge.

Re: The 3D Printer Thread

Posted: Fri Jul 31, 2020 9:53 am
by Will01Capri
B_Man wrote:Thanks, I have considered that option but I'm hoping to avoid push rods and use a smoother geared system. The Clark unit uses a small gear on the servo which meshes with a larger gear section connected to the barrel unit.
Image

Image

In theory it looks pretty simple but for a CAD numpty like me gears are a bit of a challenge.
Gears or pulleys are relatively easy to CAD.
But first you need to work out what module/pitch you want.
Simple way is start with base circle which should be calculated as (pitch×no.grooves/teeth)/pi
Then you need to generate a profile for tooth. You may be able to get something off the web from standards.

You will need to work out some more details to get perfect meshing
From this point you can trial and error to a point they will work.

To draw the grooves draw one half of a profile on the OD of the circle. Cut that thru.
Then mirror that profile to make whole.
Then array around your centre point and you have your gear.

Re: The 3D Printer Thread

Posted: Sun Sep 06, 2020 7:51 pm
by Kaczor
I've tried to print file bought on CG Trader. In my opinion result is not bad. Figure put in angle to shave print time.

Re: The 3D Printer Thread

Posted: Sun Sep 06, 2020 9:37 pm
by midlife306
Looks excellent


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Re: The 3D Printer Thread

Posted: Sun Sep 06, 2020 9:49 pm
by Model Builder 4
Very nice Kaczor, the print quality looks very good also :thumbup:

Cheers, Lee.

Re: The 3D Printer Thread

Posted: Sun Sep 06, 2020 10:24 pm
by wibblywobbly
The way I did it was to download a linear actuator, simply a cog and a toothed bar. The bar is attached to the barrel, and slides inside an HL style box. The toothed cog wheel is screwed onto the servo, and pulls the bar back when it rotates, plus of course the barrel. It is hollow so that I can thread a pair of muzzle flash wires through it.

Only two moving parts and very reliable.

Re: The 3D Printer Thread

Posted: Mon Sep 07, 2020 8:27 am
by Will01Capri
Kaczor wrote:I've tried to print file bought on CG Trader. In my opinion result is not bad. Figure put in angle to shave print time.
Very nice, looks ace

Re: The 3D Printer Thread

Posted: Tue Sep 08, 2020 6:17 am
by Kaczor
After aplaying some primer. Plastic Dragon figure for comparison. My reenactor friend said that there are some issues with uniform but I'm not a rivet counter in this case ;)

I'v got this model from this guy:
https://www.cgtrader.com/artejaol