So I had the late summer break and then cut out the base of the turret, so I couldn’t leave it lying around as a bit of flat plate, which meant I had to get the blow torch out again.
Unfortunately I do not have the equipment or skill for tig welding, so I have been using a aluminium braising rod instead. It is tricky to get the hang of and I am not convinced of the strength so I have used rivets as well. All in all, it turned out well.
The whole thing would not have been possible without the super accurate Meng Models Merkava 3d kit to scale from, so I have Michael Mass to thank for that!
I should really learn CAD and prototype in card beforehand, but I am ever so lazy and give that this was done ‘old school’ I only had on error along the way that could not be resolved with a little filler. Not to be sniffed at in my book.
Whilst I wanted to get on with the fabrication of the turret, I realized that a lot would hinge (No pun intended) on the positioning of the main gun, so I collected a few components from work and spent an afternoon putting it all together.
To begin with I chose to use some HDPE pipe as the main barrel in order to keep the weight down. This has an aluminium inner lining to thicken the barrels bore and make it more realistic.
The heat shroud is curved and folded 1mm aluminium in two pieces (Upper and lower) with a folded overlap. I was surprised that I managed to get it right on only my second attempt.
I ended up using cable ties for the securing straps and with a bit of filler and trimming, I should be able make them look realistic. If anyone can suggest a better way I would be interested in hearing it.
The vacuum extractor is more plastic but towards the back I switch to a polished steel rod and a linear bearing, courtesy of VX Bearings (
http://www.vxb.com/ ). This has been sitting in my box of supplies for two years up till now! The nice part of the bearing is that it has mounting holes pre drilled.
I be off on a hunt today, in search of a cone to take the barrel from 25mm to 30mm in diameter directly behind the fume extractor. And then the rest of the main gun assembly should be plain sailing (famous last words!!)
And finally, I have found the perfect crossover for my two main hobbies, enjoy
http://youtu.be/gYZmFo3_F1g
Jd