Make sure the tracks are tensioned

Fixes and mods for the HL Stug III
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ALPHA
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Make sure the tracks are tensioned

Post by ALPHA »

I can't stress enough the importance of the track tension on both the STUG 3 and the PANZER 3 ...

not that the tracks derailing once in awhile isn't cool :D .... but smooth running is always preferable :thumbup:
and it adds to the smooth performance and endurance of the gearbox and motors :D

So a set of those metal aftermarket tensioners are almost a must.... you can try using the original plastic parts... but the metal idler arm is much stronger

When i installed it on my Stug ... i found i did not need to grind off the original support casting on the hull... What i did instead was to plug the hole where the plastic tensioner slips through with a piece of over sized sprue .... drilled a hole in the center to accommodate the tension screw...then use the rest of the parts in the tensioner kit to finish the job....

The only other hitch you might come up against is the Heng long Idlers.... since the tensioner is designed primarily for the Taigen...there is no provision for the gaping hole Heng long has in their idlers ....what i did to solve that problem was separate the halves of the idler... drill and insert 6mm metal bushings {( airsoft gearbox bushings) the nylon bushings work... but will slowly loosen the idler wheel screws} inside the idler half that has the hole for the axle screw...do not... and i do mean do not... drill from the exposed side... the hole will be too large.. and will compromise the integrity of the idler

Upon closing the two halves of the idlers find an appropriate length screw ... a little lock tight and you should be ready to run

sorry no pictures ... :{
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mike1268
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Re: Make sure the tracks are tensioned

Post by mike1268 »

I went with a metal track adjuster for my Stug III. Works perfect. Here is how to do it

First remove the idle wheel at the back, it has a Philips screw in the middle of the hub

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Careful no to lose the washer on the inside of the wheel. then remove the track out of the way

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Then remove the smoker from the inside of the hull.

Remove the two screws holding the fake adjuster in place. Keep the screws as we will need one of them later

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We now need to remove the lump that was behind the top screw. Grind/file it flat with the plate under it.

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Then remove the fake plastic adjuster housing from the back panel. Grind/file it flat with the back panel. Note the riveting at the top of the plate we are grinding off. This will help you get the new ones the right way round.

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Once ground down, mark up the holes with a marker pen/sharpie using the template provided in the kit. ***DO NOT DRILL THEM AT THIS STAGE***

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The template is not exact but does get the depth spot on for both sides. I found if you filled the hole in the template with marker, you need to drill on the out side of all three holes to get it about right. Providing you don't drill too far to the outside, you will still get a nice tight fit. Even if you drilled too far the inside and had to track the hole across a bit

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Second attempt came out much better

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I then sanded the rough areas with some 180 grit wet and dry. I wouldn't use any lower then that, it was a little harsh but most of the sanding is covered by the replacement parts

After testing the fit (wants to the a snug fit but not overly forced), I put super glue on the new adjuster. only in the middle of the 3 pins and being careful not to get any near the screw thread. Remove the screw if you are unsure.

Note, I ground a slot in the adjuster. I found it difficult to get a spanner or socket in, so this lets me use a flat screwdriver.

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I then put super glue on the 3 pins from the inside of the hull to make sure it wasn't going anywhere.

Re assemble the arm with a screw at the bottom, make sure the screw is no too tight so the spring and return the arm forward with relative ease.

When you screw the idle wheel back on, it is a self tapping screw, so the hole is not threaded. Be careful not to strip the threads once tight.

Slacken the adjuster right off (the adjuster arm should be as far forward as poss). Re fit the track and tighten the track up using the new adjuster
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jackalope
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Re: Make sure the tracks are tensioned

Post by jackalope »

It would be real nice if all tanks had a slack adjuster like this set up as it would make life so much easier. Good job guys! :thumbup:
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martinglester
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Re: Make sure the tracks are tensioned

Post by martinglester »

Hi there, what size drill bit did you use for the holes? Looking at the template i'm guessing 2.5mm?

Thanks for the how to otherwise, gave me the confidence to get the dremel out!
Heng Long Panzer III (smoke & sound)
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mike1268
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Re: Make sure the tracks are tensioned

Post by mike1268 »

Not 100% sure on the size now, it would have been a 2 or 2.5.

If you try the drill bit through the holes on the metal template, the template holes are the correct size.
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